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FOLLOW-ME! – hyperDENT®

hyperDENT® is the world leading software system in the dental CAM market and is valued among experts for its modular product structure. Our customers are provided with CAM solutions tailored to their specific application and implementation needs. Regardless of company size and whether for dental or practice labs, FOLLOW-ME! offers suitable hyperDENT® product bundles for a perfect interaction between CAM and machines.

 

hyperDENT computer monitors

hyperDENT® – Optimal Machine Workload.

hyperDENT® can be utilized on a myriad of milling machines. The integrated milling cycles from the industrial segment are highly efficient and guarantee maximum process stability and top indication quality. High-grade security mechanisms enable a reliable production process for generating complex and stable tool paths. For example, the patented peeling strategies for glass ceramic, which offer perfect surface quality along with maximized tool life. When combined with the Template Generator Module, the milling strategy parameters can be adjusted and optimized for a specific machine. This allows our customers to get the most out of their machines, saving them time and money.

 

 

hyperDENT® Overview

Open, highly automated and flexible system
Complete production process coverage with a single CAM software
Simple, intuitive operation
Maximum precision and time efficiency throughout the entire process
Material-independent
Flexible addition of software modules
Maximum freedom in creating templates
Additive manufacturing and milling all-in-one
Automatic material offset for post milling during the hybrid process
Automatic part identification using ID tags
Optimum surface finish quality due to proven tool path calculation
Consistent software enhancement and development
 Worldwide premium support service

hyperDENT® Product Overview

 

 

hyperDENT® Classic was developed for the advanced user. This open CAM solution is No. 1 amongst milling centers where flexible and optimized manufacturing processes are crucial. However, dental labs can also benefit from the advantages of hyperDENT® Classic. Once the user becomes familiar with the software, all possibilities are open utilizing the various hyperDENT® Options (modules). The simultaneous processing and calculation of multiple projects using the Multiple Start function is very intuitive and a huge timesaver. With the Template Generator, the user can develop individual milling strategies. These tailor-made solutions meet challenging market requirements precisely, resulting in higher customer satisfaction. With the provided interfaces to machine automations, more efficient machining is achieved and blanks can be processed with ease. In addition, the Implant Module enables machining of one-piece abutments and bridge constructions. hyperDENT® Classic’s professional functionality and variety of complementary options deliver high performance to demanding users.

 

 

 

hyperDENT® Compact was designed for use in dental labs and can be utilized on all open milling machines. The simplified user interface with a managed workflow provides real added value for high-end newcomers and those who wish to become quickly familiar with CAM. Provided databases allow fast, secure, efficient and precise milling. With the exception of one-piece abutments and bridge constructions, all indications can be manufactured using hyperDENT® Compact. Within no time, users will achieve optimal results to match their requirements.

Please note:

Not all modules available in hyperDENT® Classic can be utilized with hyperDENT® Compact. An upgrade to hyperDENT® Classic is possible at any time

Would you like to increase your skills and knowledge by attending a hyperDENT® training session? Information about all FOLLOW-ME! training opportunities is available on our training page.

 

 

 

hyperDENT® Practicelab is geared to the needs of practice labs and is optimally suited for CAM newcomers. The user interface is highly automated, which facilitates handling significantly. The managed workflow and minimized range of functions enable the user to calculate tool paths for individual blanks, such as glass ceramic blocks and preform abutments, in just a few steps and send them to the machine for milling.

The ideal blank is recognized already during the automatic loading process and suggested to the user. The positioning of the blank and setting of the connector are also automated. For machines with multiple slots, multiple blanks can be loaded and calculated within a project, saving the user valuable time. Predefined milling strategies ensure high process stability and efficiency.

 

 

 

 

With hyperDENT® Options, additional modules can be added to hyperDENT® Compact as well as hyperDENT® Classic licenses enabling the CAM software to perfectly match user requirements. Individual modules can be added easily at any time.

 

 

The following modules are available:

hyperDENT® Template Generator Module

hyperDENT® Hybrid Module

hyperDENT® Implant Module

hyperDENT® Denture Module

If you require more detailed information, please contact our Sales Team at +49 (0)89 452170642 or per email at sales@fm-dental.com. They would be happy to assist you.

Function Overview

 

Creation of customized templates
The hyperDENT® Template Generator Module enables you to create customized machining templates for all part types which can then be tested using material removal simulation. Thanks to the simple and intuitive user interface, an experienced CAM user can immediately begin creating and modifying machining templates (i.e. cutting data, tools, milling strategies).

 

 

Template Generator Lite
hyperDENT® Template Generator Lite was integrated for modifications of basic parameters, such as tool path distance, allowance or milling area boundary. This function enables users to make small adjustments independently without requiring the full version of the Template Generator Module.

 

 

 


Hybrid manufacturing of dental indications
The hyperDENT® Hybrid Module enables the combination of additive and subtractive technologies in one workflow. Complex geometries, inner cavities and previously non-millable dental indications can be manufactured in high quantities with very high surface quality while using minimal material. Automated workflows, such as optimal nesting of the parts on the building platform, creating support structures or generating part-offsets in the areas to be post-milled, round off this all-in-one solution.

 

 

Milling of implants and geometries
With the hyperDENT® Implant Module, customized abutments, implant bridges and bars can be manufactured from circular blanks. Due to intelligent categorization, only one master template is required for all systems. This module can also be combined with a millable interface geometry library for the most commonly-used implant systems. This library can be linked to a corresponding CAD dummy geometry library. It is easy to implement your own geometries as well. Despite possible inaccuracies in upstream systems, an automated exchange mechanism for geometries ensures that high precision parts are manufactured.

 

 

Manufacturing of full dentures
The hyperDENT® Denture Module enables digital manufacturing of full dentures with a significantly reduced processing time compared to the analog process. hyperDENT® is one of the first CAM software systems to provide a specified and automated tool paths for this indication type. With the Denture Module, you can produce different workflow variations such as fully completed rows of teeth or pre-milled tooth pockets. Interfaces to diverse CAD systems are available and guarantee easy handling.

 

 

Glass ceramic grinding
hyperDENT® enables simple and easy grinding of glass ceramic using special strategies for the optimal generation of tool paths. Where possible, the full tool circumference and length is used to extend tool life and guarantee high process stability.

 

 

 

User Interface
The hyperDENT® Compact user interface design has been completely revised in line with user requirements. A higher degree of automation has been achieved due to the extremely simplified user interface and also due to the managed workflow. The calculation of a project can now be completed in just three steps with the workflow bar continuously displaying the current process step.

 

 

Intelligent blank suggestion
hyperDENT® automatically recognizes the blank required for processing and suggests this in a dialog box including all known parameters, such as material and part measurements.

 

 

 

 

Automatic placement of parts and setting of connectors
The optimal placement of parts to be machined occurs directly after blank selection. If rotating or tilting is required, this will be done automatically according to machine capability. Simultaneously, the connector (holding pin) will be set using the default parameters.

 

 

 

Customized milling data output and milling activation (MachineConnect)
The milling process can already be activated on the machine during the calculation of tool paths. A direct communication between hyperDENT® Machine-Connect and the machine checks the current status and actions are taken accordingly. The scope of possibilities is dependent on the machine.

 

 

 

Prefab milling
It is also possible to mill prefab blanks without the hyperDENT® Implant Module (4 and 5-axis milling in a closed fixture or 5-axis simultaneous mill turning). By utilizing various milling strategies in different areas, an optimum surface quality is guaranteed. The required blank is automatically selected through the configuration of the database, which saves time and prevents errors.

 

 

User defined areas
By establishing user defined areas, a high degree of flexibility can be achieved using specific strategies and tools. The categorization of user defined areas enables many application possibilities (i.e. attachment, customized milling of residual material), even using the same milling part (available in hyperDENT® Classic).

 

 

 

Connector profile and sintering frame
Using the connector and sintering frame profile, which can be set specifically for part types, special requirements can be managed for each indication. Form and position can be edited individually. The algorithm for optimized nesting of the connector position guarantees a quick and easy workflow for the tool path calculation, even for overlapping milling areas.

 

 

Cavity milling
The milling of cavities/holes is required repeatedly and hyperDENT® is capable of milling these milling these with all part types. Through categorization, different requirements can be managed easily, even for the same part.

 

 

 

 

Environment filter
Using automatic recognition of the blank required for milling, all known parameters (i.e. material, machine, part measurements) are considered for the selection. Only blanks that fit will then be included in the dialog, which simplifies the blank selection enormously.

 

 

Automatic tilting and nesting
The part is loaded in the blank, tilted according to the settings and machine capabilities and then nested as per the selected strategy. This automation guarantees that machine limits are not exceeded.

 

CAD interfaces
hyperDENT® features interfaces to the CAD systems from 3Shape, DentalWings and Exocad. With the utilization of CAD metadata in hyperDENT®, the entire workflow can be simplified and the cycle time can be reduced significantly. It is possible to start hyperDENT® directly from 3Shape.

 

Multiple Instances
hyperDENT® Classic can be started multiple times in order to work on multiple projects simultaneously. While one or multiple projects are calculating, additional projects can be prepared. This results in high CAM workstation utilization.

 

 

 

 

Engraving
Engraving objects after production simplifies the subsequent identification and allocation of parts. The engraving can be placed individually for parts using the symbol in the workflow bar or placed automatically using parameters. Material-dependent profiles can also be created.

 

 

 

Angled screw channels
With hyperDENT®, milling angled screw channels is not a problem. In fact, it is just as easy as milling normal screw channels due to the manual or automatic recognition. Optimized milling jobs using slot milling cutters ensure an easy milling process.

 

 

 

 

Autonesting
During loading, hyperDENT® automatically places parts optimally in the blank. An additional local nesting assists during manual nesting to find the ideal position within the radius.

 

 

 

 

Project document
With the output of project documents, individually determined specifics, such as estimated processing times, blank and tool information, are documented for each project. A PDF as well as a screenshot are generated to improve the allocation of the project.

 

Practicelab

Compact

Classic

Function

Description

o

o

Template Generator Module

Writes and edits templates. Creates customized milling strategies, adapts tools and cuts data.

x

x

Template Generator Lite

Modifies approved parameters.

o

o

Implant Module

Machines one-piece abutments out of the full material.

o

o

Geometries

Prepares exchange geometries for fast and easy machining of abutments and multi-units. Implant module required.

o

Hybrid Module

Controls laser sintering machines for hybrid manufacturing.

o

o

o

Full Denture Module

Machines full dentures including the Merz Baltic Denture System with special strategies.

x

o

o

Grinding Module

Machines glass ceramic/lithium disilicate, etc. with special, tool- protective cycles optimized for grinding.

o

o

Multi-Machine Usage

Operates any number of machines and/or machine types with a single hyperDENT® license.

o

x

x

Feature Detection

Detects preparation margins and screw channels without a CAD interface.

o

x

Multiple Instances

Starts hyperDENT® multiple times enabling work on multiple projects.

x

x

x

Auto part list

Connects hyperDENT® directly to output folder of CAD system.

x

x

Load Wizard

Automatic initialization of workflow process steps.

x

x

User interface with “Click-Through” Workflow

User interface with simplified workflow for intuitive handling.

x

x

x

Project Management

Manages projects and blanks using lot and ID numbers.

x

x

x

Project Report

Prints project reports and generates export files.

x

x

x

Autonesting

Space-saving placement in the blank. Fixture-specific settings can be entered and various nesting parameters can be saved.

x

x

User Defined Areas

Defines user-specific areas for machining particular areas of the part.

x

x

x

Environment Filter

Automatically suggests the suitable blank.

x

x

x

MachineConnect

Loads the milling program directly onto the machine and is activated in hyperDENT® (dependent on milling machine).

x

x

Engraving

Engraves parts for identification.

x

x

Blank milling

Mills all types of blanks and materials.

x

x

x

Block milling

Mills blocks, such as glass ceramic or hybrid ceramic blocks.

x

o

x

Prefabs

Mills blanks with a prefabricated implant interface geometry.

x

x

Sinter frames

Generates sinter frames for simple sintering of large bridges (i.e. zirconium oxide bridges).

x

x

Traverses

Saves space through spanning of traverses between multiple parts; occurs automatically for overlapping connectors.

x

x

Undercut display

Displays undercut areas for the placement of user defined areas.

x

x

x

Project document

Displays details about the current project including screenshots.

 

X = function available O = option – = function/option not available

UPDATED ON NOVEMBER 2019

Scan, design, produce.

 

hyperDENT Implant ComponentsThe hyperDENT® Implant Components are the matching hardware for the hyperDENT® Implant Module. The scanbodies are very easy to handle and are compatible with all widely-used lab scanners. They enable highly precise, industrial manufacturing (milling and hybrid manufacturing) within a very narrow tolerance range. This is due to the optimal design of the components which guarantees simple recognition of the position and exact alignment of the implant. This high precision makes our scanbodies perfectly suitable for scanning implant bridges. A wide range of implant libraries and a univeral screwdriver complement our professional implantology offering.

hyperDENT screwdriver

 

 

 

Download CAD/CAM library

You can obtain the current list of hyperDENT® Implant Components at: order.follow-me-tech.com

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